GE Invests $1 Billion in High-Tech Plants to Open U.S. Manufacturing Jobs

January 17, 2012

Millions of Americans go online to look for a new job. Now GE is using the same technology that forms the backbone of the Internet to open new U.S. manufacturing jobs.

That technology is a massive new data center, which opened at GE’s Appliance Park in Louisville, Kentucky, last year. The data center provides GE plants with tremendous computing power that allows them to implement new information systems, boost efficiency and productivity, cut down costs, and make American manufacturing competitive.

The data center, which is operated by GE’s Appliances & Lighting division, is part of a $1 billion drive to bring new appliance lines to the U.S. and open 1,300 new jobs at GE plants in Louisville, Bloomington, Indiana, and Decatur, Alabama.

The new jobs and products that the center will support include GE’s innovative hybrid water heater, GeoSpring 2. Water heaters gobble up the largest amount of electricity in U.S. homes, after heating and cooling systems. However, GE engineers built an innovative heater that cuts energy usage by as much as 62 percent per year. This translates to annual savings of about $325 so that the heater will pay for itself in just a few years.

The engineers designed GeoSpring by combining technology from two products they knew well, the air conditioner and a standard water heater. A compressor and an evaporator capture the ambient heat surrounding unit, just like a window air conditioner would do. The machine then pumps the heat into coils surrounding the water tank and helps a separate electric heater to raise the water temperature.

The production GeoSpring 2 will launch at Appliance Park this year. Other innovative, energy-efficient products that GE will start manufacturing in the U.S. include a line of bottom-freezer refrigerators, which uses the cyclopentane foam as an insulator. The use of cyclopentane can cut a plant’s greenhouse gas emissions by as much as 80 percent. The refrigerator will be made in Louisville and create more that 400 new jobs.

The company will also launch the production of new dishwashers and front-load washers.

GE is committed to innovation that helps bring manufacturing jobs back to the U.S. James P. Campbell, former President and CEO of GE Appliances & Lighting stressed that “this type of investment would have been impossible without the tremendous work underway at these plants to drive down costs and improve productivity and efficiency.”

Charlene Begley, President and CEO of GE Home & Business Solutions, agreed. She said GE believed that “American workers can compete with any in the world.”


This entry was posted in Appliances, Innovation, Jobs, Other, Software and tagged . Bookmark the permalink.
  • Daniel Hodge

    The Geospring heat pump water heater is a good idea, but is only energy effecient when placed outside of the home (or in the garage), or in warm climates where you would typically use air conditioning to cool the home, rather than heating to warm it.

    If the water heater is located inside the home in an area with a cool climate, then the energy to heat the water is extracted from the air that would be heated by the heating system in the house. This just transfers the load onto the heating system.

    So, great idea if you live in Florida, not so great if you live in Alaska.

  • exnav20

    $325.00 annual savings is probably an inflated figure for those of us that live in the northeast and would be using this heater in there basement. With this heater costing around $1400.00, the re-coup time is more than a few years.

  • Robert

    Consider a new Heat Pump water heater if your existing water heater is located in the attic, as is common in some regions of the country. Attics are typically a repository of unusable heat, which must be vented to the outside often with the use of a attic fan.

    A heat Pump water heater can efficiently use this ambiant attic heat to heat water, and at the same time reduce attic temperature levels; a win-win solution for the consumer!

  • Jeff Grom

    Will GE be bringing back the tankless water heater?

  • Edward Hillard

    I thin the Decatur Plat is in Alabama

  • Matt Carusone

    Great that they are looking to bring jobs. No mention of the low pay or the fabolus health insurance that they offer their employes. Ask Schenectady how the low wages are effecting their hiring.

  • Rich Cowen

    The water heater still runs in hybrid mode if the surrounding air temp is as low as 45 to 50 degrees, so i don’t see a problem with this in any location south of hartford CT/ cleveland oh/ denver, or on the whole west coast. If your ground temperature is anywhere near 50 degrees in the winter, the basement will automatically draw enough heat from the ground to counteract the cooling of the water heater.

    This should work best if parts of the basement above ground are properly insulated, and the below ground part is unheated (not part of the conditioned space). If you run the water heater in a space you are heating then the heating system might have to work harder to stay warm, which would cut into any energy savings.

  • Shawna Cardillo

    I am happy to hear of a company that is actually investing in manufacturing in the United States. Creating jobs for the country is what we need.

  • ruben kofman

    look the simple things in life…