New “Flexible” Power Plant from GE Breaks Efficiency Record; Nearly $1.2 Billion in Orders

September 25, 2012

If the typical power plant were a bakery, most people would go hungry. Imagine that conventional power stations lose as much as two thirds of the heat energy generated by fuel before it leaves the plant as electricity. GE has now turned this equation upside down.

GE’s new “most efficient” and “most flexible” combined cycle power plant can deliver as much as 61 percent of fuel energy into the grid as electricity. The technology can do this even at a low electricity output. Until now, this has been a hard thing to do.

Why also most flexible? Like a faucet, the breakthrough technology can quickly and efficiently scale up or down the amount of electricity it pumps into the grid. This comes handy for utilities drawing renewable power from wind farms and solar plants. When the wind starts blowing, the gas-fired flexible plant, which GE calls FlexEfficiency 60, can pull back within minutes, and the utility can feed the grid with renewable electricity. This way the utility burns less natural gas, saves money, and cuts greenhouse emissions.

Customers in the U.S., Saudi Arabia and Japan have already placed orders valued at $1.2 billion. GE workers in Greenville, South Carolina, at the world’s largest gas turbine manufacturing plant, will soon start building and testing steam and gas turbines and power generators for the new system.

Like its sister technology, the FlexEfficiency 50 (used in Europe, and much of Asia and Africa, where electricity cycles at the 50 hertz frequency – Japan, Saudi Arabia and the U.S. use 60 hertz, hence Flex Efficiency 60), the system is part of GE’s ecomagination portfolio. GE estimates that a single FlexEfficiency 60 plant will prevent 2.6 million metric tons of carbon emissions per year, the equivalent of taking 500,000 cars off U.S. roads.


This entry was posted in Ecomagination, Energy, Powering and tagged , . Bookmark the permalink.
  • Hart Merriam

    Does this new technology meet the needs of customers like Dominion Energy and Progress Energy. Although both have been strong GE gas turbine customers, they have purchased gas turbines from MHI and Siemens over the last two years.

  • Steve

    Can this type of unit “realistically” be shut down when its output is not needed for a few hours (typically early am, when wind-powered units “need” to operate due to the production tax credit)?

  • Bamboone

    How high are CO emissions when the unit is turned down to low loads?

  • http://www.facebook.com/matthew.trimble3 Matthew Trimble

    Yes, it certainly does and the emissions are vertually 0 on everything.

  • http://www.facebook.com/matthew.trimble3 Matthew Trimble

    Yes, it can. It has a 20 minute start-up time before full load can be attained, however it will produce a partial load in about 5 minutes. The reason for the delay before full load can be attained is to heat the water to steam to drive the Steam Turbine side of the Generator that runs on the waste heat from the exaust of the jet engine. It makes no noise either. I have stood beside one and you can’t even hear it run.

  • http://www.facebook.com/matthew.trimble3 Matthew Trimble

    My Name is Matthew A. Trimble and I need to speak with your sales people about the possible purchase of 2 flex 60, 750 Megawatt Power plants for the Bakersfield California Area. I am on the Mayor’s Energy Committee and we need prices and availability of these units as soon as possible. My Contact information is as follows: Matthew A. Trimble
    4401 Hughes Lane, Space #188, Bakersfield, CA 93304. We have the Natural Gas and the area to install 2 of these plants. I have contacted your finance Department about this possible purchase of these units. Please contact me so we can get our plans in order and get ready for this purchase. My telephone # is (661)-720-1252 and my cell # is (661)-431-9921. Please contact me as soon as you can about this purchase.

  • http://www.facebook.com/matthew.trimble3 Matthew Trimble

    There is No Carbon Monoxide and almost no carbon dioxide either. There is almost no heat in the exaust because all the heat is recovered to drive the steam turbine on the other side of the generator. This is all regulated by the amaising GE-Mark 6 Control System. If this unit produces any emissions that are not favorable to the enviroment it will shut itself down and must be checked to see what is wrong to cause the problem. It can also make a number of automatic adjustments itself to help to correct any of the problems that could happen and cause an emission problem. GE has been running these units for almost 20 years. They are a proven generator of Electric Power around the World. I worked on one in 1994-6 and the other nice thing is that it uses a GE Jet engine power by Natural Gas and it makes no noise at all. You can stand beside it and unless you touch it, you will not know that it is running. It will also generate 750 Million Watts of electric power which we really need. Matt Trimble

  • http://www.facebook.com/matthew.trimble3 Matthew Trimble

    It makes all that electricity and uses 100% Clean Burning Natural Gas which we have plenty of and they say we will have for the next 100 years. What more could you ask for, Bakersfield??

  • http://www.facebook.com/matthew.trimble3 Matthew Trimble

    These units will create about 150 Permanent jobs per unit and It is Clean Energy from Natural Gas, which we have plenty of.